Fouling Behavior and Performance of Microfiltration Membranes for Whey Treatment in Steady and Unsteady-state Conditions

Whey pretreatment for protein purification is one of the main applications of cross-flow microfiltration before an ultrafiltration process. In this paper, the effects of the operating pressure and crossflow velocity on the membrane performance and the individual resistances in microfiltration of whey for both unsteady and steady-state conditions were investigated for two 0.45 μm mean pore size polymeric membranes, Polyethersulfone (PES) and Polyvinylidene fluoride (PVDF). A laboratory-scale microfiltration setup with a flat rectangular module was used. The Reynolds number and operating pressure showed positive and negative effects on the amount of all resistances, respectively. The dominant effect of the concentration polarization and cake resistances was demonstrated by using a “Resistance-in-Series” model for unsteadystate investigations, which could vary during the filtration time. An empirical model revealed a linear relationship between the Reynolds number and permeate flux and a second-order polynomial relationship between the transmembrane pressure and the permeate flux. This empirical correlation, implemented for the limited range of MF operating parameters tested in this article for whey protein, was validated with experimental data and showed good agreement between calculated and experimental data.